Products
Robot Joint Mounting Base
We specialize in the research, development, and manufacturing of mounting brackets-the critical load-bearing and positioning structures for robotic joint systems-providing professional solutions that integrate high-rigidity support, multi-degree-of-freedom adjustment, vibration suppression, and intelligent calibration. As the "foundation" of robotic joint systems, our products are designed to provide a stable, reliable, easy-to-install, and low-maintenance structural platform for key moving components such as servo joints and actuators.
Core Strengths
(1)Ultra-rigid integrated design
①By combining monolithic castings or welded structures with precision machining, the rigidity of the mounting surface is increased by more than 50%, ensuring that the joint's motion accuracy is not affected by deformation of the support structure.
②Finite element topology optimization achieves weight reduction while maintaining the rigidity of critical components, resulting in an overall weight reduction of 30% compared to traditional designs.
③The internal reinforcing ribs and damping structure are integrally molded, with a first-order natural frequency of ≥800 Hz, effectively suppressing the resonance frequency band.
(2)Six-Degree-of-Freedom Precision Adjustment System
①Equipped with high-precision adjustment sliders and fine-tuning screws, it enables precise adjustment of the mounting surface's position along the X, Y, and Z axes and its orientation along the A, B, and C axes.
②Adjustment accuracy of up to 0.01 mm/0.001° (0.01°), equipped with a digital display module, supporting rapid positioning and repeatable locking
③The special locking mechanism is designed to maintain positional stability under maximum working loads and prevent misalignment during prolonged operation.
(3)Active Vibration Suppression Technology
①Equipped with a built-in piezoelectric ceramic active damping unit that monitors and cancels out vibration energy at specific frequencies in real time, reducing vibration transmission by more than 60%
②Optional air springs or electromagnetic active vibration isolation modules are available to meet the requirements of various vibration environments.
③The intelligent vibration control system supports adaptive tuning, automatically optimizing damping parameters in response to load changes.
(4)Smart Installation and Maintenance System
①Integrated laser alignment guidance system enables quick and precise installation using projected grids and alignment lines
②Features a built-in network of temperature and strain sensors that monitor the stress status of the mounting bracket in real time and provide predictive maintenance alerts
③Supports smart QR code/NFC recognition; simply scan the code to access installation parameters, maintenance records, and 3D installation instructions
Technical Specifications
(1)Typical Product Specifications
|
Parameter Category |
Specifications |
|
Structural Type |
One-piece cast base, welded frame structure, modular assembly platform, damped isolation mounting bracket |
|
Standard Materials |
HT300 cast iron (vibration-damping type), 6061-T6 aluminum alloy (lightweight type), Q345B structural steel (heavy-duty type), marble platform (ultra-high precision) |
|
Load capacity |
Static load: 500 kg–10 tons; Dynamic load: 200 kg–5 tons (depending on size and structure) |
|
Mounting Surface Accuracy |
Flatness ≤ 0.01 mm/m, parallelism ≤ 0.02 mm/m, perpendicularity ≤ 0.015 mm/m |
|
Adjustment range |
Translation: ±20 mm (three axes), Rotation: ±2° (three axes) |
|
Installation Interface |
Standard T-slots, matrix threaded holes, specialized fixture interfaces, magnetic mounting surfaces (optional) |
|
Vibration damping performance |
Passive type: Vibration transmission rate ≤ 15% (50 Hz); Active type: Vibration attenuation ≥ 90% in specific frequency bands |
|
Protection Rating |
IP54 (standard), IP65 (optional); anti-corrosion coating meets environmental requirements for C4 or higher |
(2)Key Performance Indicators
① Static stiffness: Under rated load, deformation of the mounting surface ≤ 0.005 mm/kN
② Dynamic stiffness: At an excitation frequency of 100 Hz, amplitude attenuation of the mounting surface ≥ 40 dB
③ Repeatability: Position deviation after repeated locking of the adjustment system ≤ 0.002 mm
④ Thermal stability: Within an ambient temperature range of 20°C to 50°C, deformation of the mounting surface ≤ 0.01 mm/m
⑤ Mounting surface roughness: Ra ≤ 0.8 μm on critical contact surfaces to ensure contact stiffness and sealing performance
⑥ Natural frequency: First-order modal frequency ≥ 800 Hz, avoiding common excitation frequency bands
⑦ Long-term stability: After 5,000 hours of continuous operation under rated conditions, mounting surface positional drift ≤ 0.01 mm
⑧ Adjustment resolution: Linear adjustment step size 0.001 mm, rotational adjustment step size 0.0005°
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