Products
Aero Engine Blade
Aero engine blade| Aerospace Engine Blades
Precision Machining: Superalloy Blades, Titanium Alloy Blades, Precision Electrochemical Machining, Film Cooling Hole Drilling, Aero Engine Blade
Product Introduction
We focus on the high-precision manufacturing of Aero Engine Blade, covering key aerodynamic components including fan blades, compressor blades and turbine blades.
Our products adopt a combined process of precision electrochemical machining (PECM) and five-axis simultaneous ultra-precision cutting technology, which enables efficient machining of difficult-to-machine materials such as nickel-based superalloys and titanium alloys, and achieves excellent surface integrity and aerodynamic precision.
Our blades are widely applied in aero engines, gas turbines and aerodynamic prototypes for experimental verification, providing customers with customized solutions that meet the requirements for high temperature, high stress and high reliability.
Core Advantages
1.High-Precision Machining of Complex Curved Surfaces
Structured optical scanning technology from ZEISS directly reads CFD airfoil data
Airfoil accuracy up to ±0.03 mm, with stable forming of thin-walled leading and trailing edges (R0.1–R0.5 mm)
2,Precision Electrochemical Machining (PECM) Capability
No tool marks, no heat-affected zone, no microcracks
Suitable for machining of film cooling holes, cooling channels and complex inner cavities
Surface roughness Ra ≤ 0.2 μm with extremely high dimensional consistency
3,High Fatigue Strength & Surface Integrity Control
Optimized residual stress, with fatigue life increased by ≥30%
Benefiting from electrochemical principles, free of recast and white layers
4,Adaptability to Multiple Materials & Structures
Compatible with Inconel 718/713, Rene series, Ti-6Al-4V, CMSX-4, etc.
Integrated machining of blade body, inlet/exhaust edges and shrouds completed in a single clamping
5,Full Lifecycle Quality Traceability
Each blade is assigned a unique serial number
In-process inspection and 3D spatial scanning ensure batch consistency
Technical Parameters (Typical Values)
|
Item |
Parameter |
|
Blade Length |
20-800 mm |
|
Dimensional Accuracy |
±0.03 mm |
|
Surface Roughness |
Ra ≤ 0.2–0.8 μm |
|
Material Type |
Inconel 718/625/713, etc. |
|
Film Hole Size |
Φ0.2–1.0 mm |
|
Cooling Channel Accuracy |
±0.05 mm |
Application Fields
- Manufacturing of core blades for aero-engines
- Gas turbine and turbo compressor systems
- High-temperature components in aerospace and energy sectors
- Machining of experimental validation parts and prototype samples
Manufacturing Advantages: Precision Electrochemical Machining
- No tool wear, no heat-affected zone
- Suitable for superalloys and complex inner cavity structures
- No microcracks on the surface, with extremely high dimensional consistency
- Support micro-hole processing
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